A hydraulic hose replacement as a result of hose failure can be expensive and time consuming to install – and can be avoided with correct preventative measures to stop hydraulic hose failures in the first place.
Replacing hydraulic hoses due to failures can be both costly and time-consuming. However, taking the right preventive measures can help avoid such issues and extend the life of your hydraulic hoses. One major cause of hydraulic hose damage is external abrasion. Here’s what you need to know about preventing this common issue and why HoseMate™ is the most effective solution.
The Problem: External Abrasion
External abrasion occurs when hydraulic hoses rub against other surfaces or each other due to vibrations and movement. This persistent friction can cause significant damage over time, resulting in:
- Leakage and spills
- Premature wear and tear
- Complete hose failure and bursts
Such damage can dramatically shorten the service life of hydraulic hoses, making it crucial to implement protective solutions.
Common Solutions for Abrasion Protection
There are various DIY and traditional methods available to protect hydraulic hoses from abrasion. Here’s an overview of some common approaches and their limitations:
1. Cable Ties
Cable ties are often used to secure hoses together, but they come with inherent risks:
- Lack of Durability: Cable ties are not stabilised for heat or vibration, making them prone to snapping, especially in extreme environments like those found on mine sites.
- Safety Hazards: Sharp edges from broken cable ties can pose injury risks to employees handling equipment.
2. Spiral Metal Guards
Metal spirals are designed to protect sections of the hose from abrasion, but they have drawbacks:
- Limited Flexibility: Size and weight constraints can make them impractical for larger or more complex hose arrangements.
- Difficult Installation: Fitting metal spirals can be challenging and potentially lead to hand injuries if mishandled.
3. Other Metal Fixings
While metal clamps and similar fittings can offer some protection, they come with issues such as:
- Conductivity: Metal fixings may conduct electricity, posing risks in certain applications.
- Cost and Availability: Sourcing these materials can be costly, and installation is often complicated.
The Optimal Solution: HoseMate™
HoseMate™ was specifically developed to combat external abrasion, particularly where hoses rub against each other or surrounding surfaces. Here’s why HoseMate™ stands out as the best solution:
- Superior Durability: HoseMate™ is engineered to exceed the life expectancy of most hydraulic hoses, making it a long-term investment.
- Reusable: This abrasion protector clamp can be transferred and reused on different applications, making it a sustainable and environmentally friendly option.
- Efficient Protection: Unlike metal guards or cable ties, HoseMate™ effectively prevents friction-related damage without compromising hose flexibility or adding unnecessary weight.
- Safe and Easy to Install: Designed for ease of use, HoseMate™ minimises the risk of injury during installation and removal.
Why Choose HoseMate™?
For reliable and cost-effective protection against hose abrasion, HoseMate™ offers unparalleled performance. By preventing wear and tear, HoseMate™ reduces the risk of costly hose replacements, minimises downtime, and enhances the overall safety and efficiency of your equipment.
Protect Your Hydraulic Hoses with HoseMate™
Avoid unnecessary expenses and equipment failures by choosing HoseMate® for your hydraulic hose abrasion protection. Experience the difference and improve the lifespan of your hoses with this superior solution.
Contact us today for more information or to request a quote on HoseMate® or visit our website www.hosemate.com.au
